Before Christmas I was thinking about the old days when the mister and I would run around shopping for the kids, buying toys that needed to be assembled at the 11th hour so Santa could take all the credit. Back then we didn't think about how many pieces the toys contained or how long it would take to put together - we were caught up in the frenzy of Christmas. The mister would stay up until the wee hours, reading and rereading directions, swearing, throwing things, one tantrum after another until finally the doll house was finished or the raceway was working. Then Christmas morning the girl and boy would wake up at the crack of dawn and the mister would grumble as he was dragged from bed, having had only a few hours of sleep. Ah yes, the good ol' days.
This year when I told the mister I would need his help making a king-size tufted headboard for the boy I gave him plenty of notice, I didn't wait until Christmas Eve. Even so, the mister grumbled and said he was done assembling Christmas presents. I told him I just needed his strong arms and his amazing man-power, and it would be so easy he wouldn't even have time for the teensiest of tantrums. He was finally convinced and so I set about getting everything we needed, beginning with a sheet of compressed plywood from Home Depot which they cut for me, 76-inches x 36-inches, for free. Oh, I was wrong about the tantrums.
I also purchased two pieces of foam from Home Depot, which was much cheaper than buying from a fabric store like Joann's. We cut the foam with a sharp knife to fit the plywood and used a spray glue to secure it in place.
A piece of batting, staple gun, drill, wood screws and washers were also needed. Once the foam was glued into the place, a piece of batting was pulled tightly over the foam and stapled onto the back of the board. The 2 1/2-yards of decorator-weight fabric was then pulled tightly around the board and stapled on the back - two people are really needed for this so the fabric stays tight.
It's super important that the screws are placed evenly, they create the tufts. One of the videos I watched had 45 screws!!! I didn't have the patience for that so I opted for 14...that was a much more manageable number. I measured and measured and measured, over and over again, making sure everything was marked correctly and spaced evenly.
The power drill helped so much! First the washer is put on, then the screw...the washer keeps the screw from poking through the fabric - we tried to find larger washers to use, but the larger the washer the larger the whole in the center of the washer and then the larger the screw...anyway, we did the best we could with the brain power we were given and it seemed to work...until we hit a snag...
Twice the drill/screw caught the batting and the batting/fabric/foam was all snagged on the screw and it ripped the fabric!!! Tantrums ensued. I ended up stitching the holes together with carpet thread and then I applied some super glue...we held our breaths and tried again. It ripped again - once there is a hole it just continues to grow...so I sewed them up again, worrying it would show beyond the buttons...and after sewing/gluing twice, it worked. Crisis averted!!
I purchased a button covering kit from Joann Fabrics, it came with exactly 14 buttons. It was really easy to cover the buttons and then they were glued on top of the screws with E-6000 craft glue.
Here it is all finished!! We were high-fivin' ourselves all over the place! Can't believe we actually did it...and it should be noted that even though the mister had himself a few tantrums, not one tool was thrown and we didn't have to make a trip to urgent care either!! He might be mellowing in his old age! We carried the thing upstairs and hid it in our closet. One entire roll of wrapping paper and a big bow and it was ready for Christmas morning!
The grandkids were shocked when they walked in and saw the giant wrapped present and immediately asked who it was for...when we told them it was for the boy they quickly forgot about it and moved onto their gifts. After everything was opened we sat around for a bit and let everyone guess what the giant package could be...and no one was even close! Finally the boy unwrapped it...he loved it, we loved it, the kids loved it!! It was SO fun to be able to surprise the boy!
We purchased a picture-hanging kit where one strip is mounted to the wall and another to the headboard - it was super easy for the boy to put them on and to hang the headboard. The hard part, because there is always a hard part, was making sure it was level. We decided the headboard needed to be about 10-inches below the top of the mattress, so it would look like it was part of the bed and not just stuck on the wall - measuring and using a level was the key! The picture-hanging kit held up to 500 lbs., and I think the headboard weighed about 50 lbs., maybe less, actually I have no idea but I could lift it so it wasn't that much! Anyway, the boy made sure the screws were put into the studs so he wouldn't have to worry about the thing falling and hitting him in the head.
It looks SO great! We are so happy with how it turned out and so is the boy. As we were making this the mister kept asking why we didn't just buy him a headboard...and really, we could have for about the same amount of money we spent making it...I found a similar king-size tufted headboard on Wayfair.com for $176.00 that included free shipping...it was tempting.
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